Nv4500 5th gear removal. Remove countershaft 5th clutch gear and stop ring.

Nv4500 5th gear removal Aftermarket suppliers have attempted to address this by splining the entire mainshaft where 5th gear engages but you have to be careful which shaft you install. 1/2" Drive. Aug 20, 2018 · I recently swapped an NV4500 into my '78 K15. Remove assembly by tapping fork off rail with plastic mallet. He says that there is one pin through the middle of it, and he was tapping on it but it would not budge. 34 high ratio 5th gear kit. com FREE DELIVERY possible on eligible purchases Dec 14, 2011 · Just picked up a '94 regular cab 3500 4x4 that runs great but the only problem is trans related. Remove 5th gear shift fork from sleeve. QK1001 Dodge NV4500HD 4x4 Mainshaft, 5th Gear, and Nut Kit fits all 1994-2004 Dodge 4x4 New Venture NV4500HD 5 speed manual transmissions in Ram trucks with either the Cummins Diesel or gas V10 engines. Providing a practical and customer installable design at a reasonable cost was the challenge. This Updated Nut kit along with the coresponding updated Mainshaft stops that problem. Got the mainshaft, need a few pointers on how to get the gears off Since I will be reusing all of my dodge stuff minus the GM 5th gear which I need to purchase. Remove the driveshaft,transfer case, and then the tail shaft housing from the trans and there is 5th gear. socket; Here is all you’ll need to handle the two different-size spanner nuts you’ll find when Feb 20, 2018 · However, I opened up the trans and the yayhoo who had it before me welded the 5th gear nut to the main shaft and then grenaded the 5th gear on the main and counter shaft . Many people totally ignore that requirement and just use regular gear oil or try to get away with some other replacement trying to save money. Oct 16, 2006 · Why does my NV4500 shift hard? There can be many causes of this phenomena with the most common being wrong or degraded lubricant. i put a small wire through them so they cant come out. 9 12v 4x4. Dodge NV 4500 Transmission Fifth Gear Removal. I assume the retaining nut backed off of the output shaft and let the gear slide out of place. (Helical GM 4x4 and Dodge NV4500 transmissions have 4 slot nuts on the output side of the mainshaft to retain the mainshaft 5th gear. It's basically a custom harmonic balancer installer. I would like to remove the back cover, put the gear and nut back on, and weld the nut in Aug 3, 2013 · Took the truck on vacation, heard a noise while driving in 5th. 4 inch turbo back straight pipe. I have seen 2 of the Jun 28, 2012 · 95 GMC K2500HD 6. It's been popping out at times for a while now, so I knew it might happen. Did yours have the harmonic balancer on the tailshaft? If so did you buy any "special" tools to remove/install it along with the 5th gear? I was able to get them both off with a 3 jaw puller and part of a bearing separator tool. Get a fully splined shaft & gear (and all the other parts you need) here. Nov 5, 2019 · Buy 1/2" Drive Mainshaft 5th Gear Nut Wrench For Dodge NV4500HD 1994-2004 With Cummins Diesel, V-10 NV4500 Diesel Engine,4x4 29 Spline 4x2 31 Spline: Tools - Amazon. Be certain you select the correct one, since they are not interchangeable. 61 low ratio and reverse gear synchronization. 0 fuel plate. The problem is limited to Dodge Cummins applications, and GMC/Chevrolet trucks equipped with the NV4500 do not typically experience the problem. Torqueking sells a detailed manual that listed all the various parts. 59 $ 115. The wrong gear oil will not make it vibrate or rattle either. (2) GM 4x4 and Dodge NV4500 transmissions have 4 slot nuts on the output side of the mainshaft, which retaining the mainshaft 5th gear. Most other gear lubricants will damage the carbon fiber surfaces on the synchronizer rings. The NV4500 transmission, for example, featured two different NV4500 5th gears with different gear ratios; one with a 6. Remove fifth gear shift fork and gear assembly. The QT2002 QuadTool is a must-have to remove or install the mainshaft nut in Dodge gas 6/v8 trucks. Apr 28, 2019 · NV4500 4'' exhaust Leroy oil cooler lines Bosch injectors Snorkel removed, intake opened Here is a NV4500 video showing the removal of the 5th gear nut. 9L 6. My truck has been pushing over 1,100 lb-ft of torque for the last 6 years with only one 5th gear failure a few years ago. Transmissions after this period have a higher 5. 10 252K Fixer uppers: 94 burb, 94 C1500 ECSB, 94 C2500HD ECLB 5spd, all 6. NV4500 Countershaft 5th Gear Clutch Hub. Related Items: NV4500 Main Shaft 32 Splines GM 4wd 19-3/4, NV27170 NV4500 Cluster Gear, NV22608 Mar 27, 2008 · This special wrench is used to remove and install the output shaft 5th gear locknut in NV4500 and NV4500 HD manual transmissions, 1994 thru current. I do not have a 4wd so cannot advise Bonbo 5th Gear Lock Nut Retainer Kit & 1/2" Drive Mainshaft 5th Gear Nut Wrench Suitable for 1994-2004 Dodge Cummins NV4500 Transmission (8-Pack) 4. Remove 5th gear needle bearing, cone shaped rear Jul 2, 2020 · Buy KIPA 5th Gear Lock Nut and Retainer Kit Upgraded 5013887AA for Dodge NV4500 4WD Ram 2500 3500 Only fits 29-Spline output shafts Durable: Manual Transmission Assemblies - Amazon. Jan 17, 2014 · especially with a 2wd, I recommend doing what I am going to do. 59. Replace that old, worn out mainshaft and 5th gear Jan 9, 2014 · 1) replacing the fifth gear to reduce the fretting wear. For some reason I've done about 12 of these things, and still don't have that socket. Jan 2, 2001 · Dan the Gear Man® Tech Notes: Mainshaft Nut Applications. It doesn't work. 75: NV4500 5th Shifting Fork. The input shaft for the 1992 Dodge NV4500 was 19 splines with a 1" diameter, like its predecessor, the Dodge NP435. It does absolutely nothing to solve the design flaws that cause 5th gear to frett on the mainshaft. 10 rear end, F vin, Nv4500, factory red interior, 283,000+ miles Ever wonder how to keep that pesky 5th gear nut to stay on your NV4500? Here is how we do it! Retroformance walks you through our procedure that has been t Nov 3, 2019 · APPLICATION - Fits for Dodge NV4500 4x4 29 spline & 4x2 31 Spline output New Venture NV4500HD models with Cummins Diesel or V-10. com Sep 2, 2009 · Most NV4500 5th gear fix stuff is garbage. To make matters worse, in order to keep such a small number of teeth from whining excessively they had to create a large angle helix on the gear. 10L1000 Clutch Clearances; 10L1000 Gear Ratios; 10L1000 Oil Level; GM 4L60E Hardware Torque Oct 28, 2004 · Usually it either blows up 5th gear or it gets stuck in 5th gear. Drivetrain will transmit the noise everywhere. Remove 5th gear shift fork and gear assembly. 5th gear backing off the shaft. Remove countershaft 5th clutch gear and stop ring. in fifth gear both input and mainshaft run nearly the same speed and the needle bearing hardly moves. It's because of this many transmissions (like mine) have the synchros go out. You can buy a kit that replacesthe output shaft and fixes the nut issue, I think its' around $350. Upgrade 5th 1/2" Gear Nut Wrench with 5th Gear Lock Nut Retainer Kit (8 Pack), compatible with 1994-2005（except 1999）Dodge Ram 2500/3500(4WD) NV4500 29-spline output shafts Transmissions 1. 5Ls in need of engines. This will be the 4th tranny in 172,000 mi. We no longer make the Torque King® Mainshaft and Retrofit Kits as described in the 5th Gear Failures and Solutions, article which leaves full spline shafts the only choice currently available for Dodge NV4500HD Mar 4, 2015 · Standard Transmission & Gear developed and sells a fully splined shaft & gear that eliminates further 5th gear problems. then at 104,000 mi we spent extra to get the 5th gear fix. Jan 22, 2006 · I never lugged my truck in 5th and it failed 3 times with the nv4500 with all the 5th gear fixs. FOR ALLISON 1000 AUTOMATIC UNITS FROM '00+ FOR NV4500 GM & DODGE, 2WD & 4WD, ALL YEARS . 5L NV4500 5. 5-speed manual transmission: spanner socket. youtube. Prepped the gear and shaft with Loctite Primer/actuator. fits allison 1000 equipped 4x4 models: chevy silverado 2500hd & 3500 '00+ 8. The GM's were used behind V-8's which has a smoother power output and is less prone to vibrate and back teh 5th gear nut off whereas the CUMMINS has more power per engine combustion event and a more pulsier type power output that vibrates and work them loose. Shift fork was fine and no endplay. com/watch?v=LNFdA9vtGk45th Gear Fix Kit: https://amzn. 79: NV4500 Mainshaft Washer Bearing & Gear Puller Components Speed the disassembly process of your NV4500 rebuild by using pullers specifically designed for the job! These pro quality tools are the same as shown on our NV4500 rebuild video. Pinion Wheel Bearing Removal Kit with 2" and 3" Jaws, Wheel Hub Axle Puller Set, Heavy Apr 12, 2012 · In January, while unloaded and driving on a 55mph state route I lost 5th gear. Jul 15, 2009 · The article basically portrays 2 upgrades. 5 Dodge Ram 2500 with the 24 Valve Cummins Turbo Diesel. Nv4500 upgraded 5th gear nut. 34 ratio and the other with a 5. NV4500 series transmissions were specifically designed for use with Castrol Syntorq LT® GL4 rated synthetic gear lubricant. Remove snap ring from countershaft 5th gear. 94 5sp 4x4 4x13x155 2x4 to 4x4 converson. All GM units and 1993+ Dodge Apr 22, 2022 · The transmission in my 98 ram 3500 keeps getting stuck in 5th gear. 4k gov spring kit. BTW, whoever paid $2800 for a rebuild NV4500 got hosed. If you have ever rebuilt an NV4500, you know how much of a bear it can be to press fifth gear onto the mainshaft. The solution is also simple: increase support. I have a nv4500 on my 1994 12v Cummins, it’s all stock except the transmission was put in by a professional before I got it. 006" of end play to give them some wiggle room, but heat does increase in the transmission as a result of running in fifth which can reduce the life of the bearings. 5. Any help would be greatly appreciated. A Dan the Gear Man Tech Article: Owners of diesel trucks equipped with NV4500 5 speed transmissions having been looking for a cure for 5th gear failures from as early as 1993. There wasn't a ton of gear teeth in there like when 6th went. 3-piece tool kit includes wrench, snap ring and H. Could of had my auto Friday but estes couldn't deliver it before 2 when I had to leave for work. I just got done doing the head gasket a little more than a week ago. 34:1 and an unsynchronized reverse gear. com FREE DELIVERY possible on eligible purchases Jan 6, 2014 · -- The new 5th gear nut with the brass palls and set screws. The OEMTOOLS Dodge Main Shaft 5th Gear Nut Wrench is designed to remove or install the mainshaft on 1994-2004 Dodge NV4500 with 4x4 29 spline and 4x2 31 Spline as well as New Venture NV4500HD models (Cummins Diesel or V-10 Powered Dodge RAM). The fluid is for the synchro rings. So, that's what I want to talk about. Miller Special Tools 6743 5th Gear Locknut Wrench OTCMLR-6743 Automotive tools Apr 16, 2021 · There's no 5th countershaft selective shim. milled from tough aisi 1018 steel; accepts 1/2" drive NV4500 5th GEAR NUT REMOVER /INSTALLER DODGE / GM 5 SPEED 91-UP Transtar Part Number: T-4500K. Only used once. Oct 12, 2010 · Ideally, this is THE permanent fix for the Dodge NV4500 5th gear issues. Amazon product ASIN B01M707LD9 The locking sleeve in placethe transfer case input will ALMOST touch this, and keep it from backing away. Replacing the hub, slider, synchro , 5th gear assembly along with the 5th gear needle bearing and thrust washer took care of all of the slack and wear. 9 NV4500 241DHD im in the process of fixing my fifth gear nut that failed from the last guy that rebuilt it not that long ago. Idk what I did to 5th gear. first one dodge replaced at 30,000 mi. as far as the rear 32 spline i think it has a smaller overallo profile vs the dodge 29, but im unsure, and if your running 32 spline, your prob running Oct 12, 2022 · NV17318 New Venture NV4500 5th gear (51 tooth) LOWER. But if I were going to dump money on NV4500 tools, the first thing I would buy is a rear tapered roller bearing puller. 5th gear walked off, once it comes off once, it'll do it again, both the shaft and gear need to be replaced. Dodge / GM 5 -Speed cast iron 1991 & up. Apr 13, 2016 · My nv4500 lost 5th gear today. com - CP Logistics & Diesel Repair LLC- Shop number: 717-386-8977 - For business inquiries: Steve@cp Jan 28, 2015 · For all practical purposes it was scrap metal when the gear first fell off. While looking for new gears I found they offer a few different ratios. $75 plus shipping Apr 30, 2014 · well as far as a gm nv4500 holding up to a diesel, internally they are basically the same, minus the input and main shaft and the dodge having a syncro for reverse. May 18, 2013 · you may have to remove back housing and check 5th gear shifting fork. don't plan to tow a lot but it is a modded 6bt, ndodge diesel nv4500 with chevy fixed yoke mainshaft, behemoth drivetrain planetary doubler, np205, 2. If it goes some day, I will address it then. 5th gear problems are only usually related to diesel pickups that lug the rig when towing in 5th. Most items in stock for quick shipping. 10 437K 95 GMC C2500HD 6. Jun 9, 2010 · Has anyone removed 5th gear on a NV4500 with the dampener on it? I have the nut off of it and my puller on it and it just wont budge. Air dog fuel pump. Why Stock and Full Spline NV4500 Mainshafts Fail. Then remove the 5th gear counter shaft gear. just don't want 5th gear, shaft and spline size to be a problem. For me, I don't shift into 5th until around 2500-3500 RPM. 52-0206 Nov 20, 2015 · Low RPM shock forces are the number one killers. Note the smallest set of teeth run all the way back to the rear bearing. When the truck slows down, the main shaft drives the counterbalance shaft, reversing the thrust direction. According to the folks at Rockland Standard Gear, the Dodge NV4500 had a design defect in the Aug 20, 2023 · We got a great customer's NV4500 from a 4x4 Dodge Ram Cummins and the complaint was that its making "some really horrible noises". We show you how to complete a full NV4500 transmission teardown with all the insider tricks and knowledge. Nov 8, 2011 · NV4500 5th gear "slipping", "popping", "sliding" out of 5th gear while not under load. NV4500 Transmissions are famous for the the 5th gear rocking off the mainshaft causing you to loose 5th. Here are the parts needed: 1) A 39 tooth reverse gear from an early Dodge NV4500. To pull them, I used readily available tools from Harbor Freight and Amazon I'm once again working on my 1998. Aug 16, 2021 · Curious, for unmodified trucks, is the NV4500 loss of 5th all but guaranteed? Reason is I’m looking at a 5-speed 12v truck, it’s essentially all I’ve wanted, but the 5th gear issue is a bit of a concern, especially if there’s no prior history of repair on a 200+k mile truck. com/watch?v=k Jul 4, 2008 · Accelerating without a load in fifth gear from low RPM can be almost just as bad as towing. 74: NV4500 Snap Ring. I know 3 people who have blown up their NV4500 5th gear, some over 5 times. 76: NV4500 5th Shifting Fork Shaft. Mar 26, 2023 · Register or Log In To remove these advertisements. I have never seen a gasser knock the 5th gear nut loose yet. 5R110W Transmission Clutch Pack Clearances & Gear Ratios ; 5R110W Transmission Torque Specifications ; Ford E4OD Transmission Clutch Clearance Specifications; Ford E4OD Transmission Torque Specifications (1989-1998) General Motors Transmission Info . Nov 25, 2008 · I spun the 5th gear nut off the other day. Will work on the units with the dampner design, will also work on Allison 1000 series 2 and 4 WD output nut. The reverse gear upgrade adds a synchronizer to the unsynchronized reverse in the early Chevrolet NV4500. 50 For more information about NV4500 5th gear failures, see: 5th Gear Failures and Solutions NV4500 Cast Iron Tailshaft Housings. Mar 19, 2023 · mid 2000 nv4500 rwd chevy transmission. Afe intake manifold. With the mainshaft nut off you'll be able to remove all the bits and assess what is damaged. Also fits 4WD Allison 1000/2000 series Why have two different wrenches to buy and keep track of when you can kill two birds with one wrench? Sep 15, 2012 · 2 - FIFTH SYNCHRO CLUTCH GEAR 2. now when you convert a gm trans to work with a cummins you change the input. Ive tried using a gear puller with an impact gun, heated up the speedo tone ring to the point of discoloring it and I still cant get the darn thing to budge. Came home pulled it apart and found a broken 5th gear and a loose 5th gear nut. Jul 25, 2024 · This is my first post here, so I wanted to at least contribute to the forum first. This will be done on my 1997 dodge Cummins 12v NV4500 2wd. 2004 F-350 4x4 CCLB ZF6 VE 12V Gear has 51 Teeth and is for the 5. com Mar 19, 2023 · mid 2000 nv4500 rwd chevy transmission. Standard Transmission & Gear | Tremec - Borg Warner - New Venture - Getrag, Cummins, 4 speed transmission, 5 speed transmission, 6 speed transmission Mar 18, 2017 · Curious. Jan 6, 2023 · It looks like it’s in neutral but it won’t push over to 5th gear or reverse and won’t go into any other gears because it’s stuck in 5th for some reason. PN NV17306 Apr 11, 2024 · Worn synchros mainly. 3 out of 5 stars 46 Dodge NV 4500 Transmission Fifth Gear Removal. 5" WB 95 Chev C3500HD 6. 13 132K 159. REMOVER/INSTALLER TOOL . I pulled the tailshaft housing off, welded the 5th gear nut to the mainshaft and rolled on down the road. The last time I needed an NV4500 a rebuild was $1400 exchange, and it came with a fully splined shaft. This transmission is and was also a popular choice for transmission conversions in SUVs and light trucks manufactured by Toyota, Dodge, Ford and Jeep. After some research I was preparing to fight the 5th gear nut, but was surprised to find 2WD NV4500's don't have the same 5th gear that Dodge variants The root cause of NV4500 mainshaft fifth gear failures is simply insufficient to support the fifth gear under real-world conditions. 72: NV4500 Countershaft 5th Synchro Ring. The bearings won't wear as fast as fifth gear since there's . Take the time to do it right the first time. Remove countershaft fifth gear clutch gear and stop ring. Is the new spit nut a better option?-- New 5th gear to reduce/compensate for possible spline wear. Jul 25, 2024 · Our 2WD NV4500's just have a speed sensor tone ring that generates the VSS pulse, in front of 5th gear. He can screw the handle off, but he wants to take what the handle screws onto out also. We decided to open her up Aug 9, 2021 · Buy Supreme Suspensions - 5th Gear Lock Nut Retainer for 1994-2005 Dodge Ram 2500 & Ram 3500 4x4 with 5. Purchase the NV4500 5th gear nut socket tool online at Torque King. Dec 19, 2016 · I am swapping a 2wd chev mainshaft into my 2wd dodge nv4500 case. This will help if you're thinking of rebuilding the NV4500, upgrading to a larger input shaft, or trying to trouble shoot a problem like fifth gear. If you own a 4wd, you will have to take the transfer case off instead of the tailshaft housing. I need to keep this tranny going for a little longer. The 1947 - Present Chevrolet & GMC Truck Message Board Network > General Truck Forums > Engine & Drivetrain nv4500 5th gear removal from rwd trans Aug 16, 2023 · So i pulled this NV4500 out of a ‘95 3500 and the build tag on the side is stamped ‘94. Aug 1, 2006 · Fifth Gear And The Dodge NV4500. com/watch?v=aS9VuTransfer case removal: https://www. I go to disassemble and im looking at the output shaft and i dont see any 5th gear nut. All Dodge NV4500 transmissions use 1 of two sizes of spanner wrenches. Can be a big issue but you can fix it. Here's another video of the fix: https://www. Pulled the trans and replaced the main shaft with a full spline setup from Torque King. here is one fix as a last ditch effort. I hear that the nv4500 is a good trans, all except for the fifth gear nut backing off. 002" to . -- Plenty of Loctite Red (says high strength, high heat, 500 degrees for removal)-- Torque at 300 ft/#'s-- Considering the "fifthgearrepair. If have not lost 5th you will this is any easy fix or preventive measure that should be done with every rebuild. 2) put the gear back with plenty of Loctite 272, and good or bad, I applied sleeve retainer to the shaft and gear splines. Jun 3, 2023 · Discover Dodge 4WD NV4500 Transmission 5th Gear Repair Solution - NV45LNRET - NV4500 Parts and more at Pure Diesel Power. Jan 14, 2010 · My 5th gear went out again today (starting making rattling noise). Anything worth doing is worth doing correctly. Dec 23, 2016 · Howdy guys and gals, so im getting ready to put a nv4500 behind my cummins, doing a swap from the zf5 i blew fifth gear out of. For those of you that arent aware (and interested in more information), Quad4x4 has a lengthy write up on the cause and reasoning for the 5th gear failure. Total parts and Red Line MT85 gear oil was $350. I don't remember the size of the snap ring and can't find any of my notes. Mar 8, 2024 · Here is some more info on 5th gear loss: NV4500 Transmission Problems | Find NV4500 5th Gear Fix Solutions Online at Torque King 4x4 -1993 K3500- 4x4, single cab/long bed, single rear wheels, 4. 77: NV4500 Extension Housing. FUNCTION - This special wrench is used to remove and install the output shaft 5th gear locknut in NV4500 and NV4500 HD manual transmissions. Oct 19, 2015 · For sale is a Adapt A Case T-4500AC 5th gear nut tool for Allison 1000 and NV4500 transmissions. The helix produces the thrust force that pushes the gear off the shaft. I plan to assume my NV4500 had the 5th gear fixed. The truck running or not shifts just fine into all gears and the clutch pedal has pressure both ways too, however when I put it into gear and let the clutch out the truck doesn't go anywhere just likes it's still in neutral:confused013: nv4500 . for output shaft nut . The single, solitary, numero uno true NV4500 5th gear fix is a torque king mainshaft/5th gear set or tossing the NV4500 in the scrap pile and going to an NV5600 or G56. 5th gear should not rock on the shaft. 61 ratio for 5th gear? 3. You'll need a welder and the parts list I provided, not difficult at all. 4. new nut, new three piece washer, new conical/ convex washer, new gear and all NV27134M NV4500 Mainshaft 5th Gear Retaining Nut Kit Chevy GM 4WD. A new nut to secure this 5th gear will also be required. Dodge NV4500 Master Rebuild Kit With 5th Gear 4WD. Along with NV4500 Jan 17, 2014 · and the yoke holds tight against the nut so no 5th gear nut backing off problem. Its a full splined main shaft that utilizes the three piece trust washer I purchased all the parts from Torque king 4x4. also check the two roll pins in shifting fork. See full list on torqueking. It's been stored since then. 5L NV4500 4. yesterday I had the pleasure to work on a friends 97 Cummins with the famous NV4500 5th gear issues NV4500 5th Gear Main Shaft (22 T w/ 35 T Spline) 18164. Click now and learn from the experts at Torque King 4x4! Apr 21, 2011 · You will want to buy the improved 5th gear retaining nut kit anyway, especially for a Dodge tranny, so you wouldn't re-use the original. The upgrades involve reverse gear and 3rd gear. 5th gear going out is very common on these transmissions, so if you don't have 5th gear or you Jun 14, 2020 · In my case I carefully cut it and split it with a grinder and chisel and replaced it with the updated nut during reassembly. Replaces Mopar/Miller special tool 6743. Since the previous owner hasn't had it since new, and he didnt know if the 5th gear has been addressed, it may have been. Jan 28, 2005 · My Dad is trying to remove the shifter stick from his 93 chevy nv4500, but can not figure it out. The New Venture Gear NV4500 was a 5-speed manual transmission installed in GM and Chrysler (Dodge) light trucks and SUVs between 1991-2007. Upgraded main shaft with increased rear spline length by 1 inch and utilizes a retaining clip will guarantee 100% sure fix to this premature failure mode, i. Jul 25, 2024 · You won't have to fight the nut, but you'll still have to build a tool to press 5th gear and the VSS tone ring on. 73: NV4500 Countershaft 5th Clutch Ring. Need to get in and see how the clutch pedal is in there. Mar 20, 2023 · Hey all, 1995 2500 5. 78: NV4500 Vibration Dampener. Having problems with Fifth Gear in your Dodge NV4500? There is a fix. 5 ton rockwells, on 48-52" tall tires. I bought a '96 C3500 with a destroyed clutch/transmission. Though the strength and reliability of the NV4500 is relatively high, it does have a fatal flaw - the 5th gear lock nut has a tendency to back off, making the transmission inoperable in 5th gear. I need to be able to drive the truck to get the part so I can't really tear it apart until I have one, but I don't know what size I need. now at 172,000 it happened again. com FREE DELIVERY possible on eligible purchases NV4500 DODGE, CHEVY, & GMC '91+ 5-SPEED MANUAL TRANSMISSION: 5TH GEAR NUT. 6l diesel; hummer h1 '06-'07 6. 3) Cleaned, cleaned and re-cleaned ALL splines and threads to eliminate any oils, using Brakleen. I can take the shift tower and re align where the shift tower sits and it will work again but is there anything else i can do to try to fix this Mar 23, 2008 · These kinds of noises are hard to diagnose. Jan 15, 2008 · The NV4500 transmission is found in some Dodge and Chevy trucks and is known to have issues with the 5th gear retention nut to back off over time. 5 out of 5 stars 35 1 offer from $37. It's more difficult with new parts than us Mar 17, 2014 · This resulted in a tiny small diameter 5th gear of only 19 teeth, barely bigger than the shaft itself. com" nut retainer. puredieselpower. The slider was not locking up tight enough to the 5th hub to keep it in gear. I've had other issues with this shop, so I am not ready to vouch for the thoroughness of the job done. Not like it fell off but i dont see where one would even go on? All i see is the speedometer tone ring and and spacer that is butt up to it. Due to the cost, we offer these mainly for the pro Mar 6, 2014 · Bonbo 5th Gear Lock Nut Retainer Kit & 1/2" Drive Mainshaft 5th Gear Nut Wrench Suitable for 1994-2004 Dodge Cummins NV4500 Transmission (8-Pack) 4. Happens mostly on trucks that do lots of towing. Jul 22, 2012 · Here's a step by step rebuild of an NV4500 with pictures of every single step. Due to the high torque these nuts are tightened to, it is essential to use the correct wrench for the remove and install the mainshaft nut. Tech Note 1: Mainshaft Nut GM 4x4 and Dodge NV4500 transmissions have 4 slot nuts on the output side of the mainshaft to retain the mainshaft 5th gear. a GM NV4500), you will also be required to change the 5th gear assembly since it will not fit on the new main shaft. Oct 1, 2012 · What he said. Dec 16, 2013 · Well only thing left standard in my truck is the clutch pedal and hydraulics. 7L Cummins Diesel Only NV4500 Transmission: Automotive - Amazon. 13 170K 135. Customer: my nv4500 is stuck in reverse, shifter will slide between where 1-2 and 3-4 are in the neutral positions but wont go to the 5-R position and i cant get in into any gear, every time i release clutch the truck goes in reverse. Currency: USD USD; CAD PEN AED UGX AUD Order a QD1R200 torque wrench for Dodge trucks at Torque King today. Cold air intake. 3. 5th Gear Fix Kit: https://amzn. 0 out of 5 stars This is a complete cluster gear assembly for the 1997 and newer NV4500 transmissions in GM and Dodge trucks with the short idler gear. 2 days ago · You see, the NV4500 was engineered with synchros that required a special gear oil. How do you remove 5th gear from the main shaft. 1l gas & 6. Feb 12, 2008 · It is really easy to do. May 3, 2013 · Hard to tell what is causing that without opening the tranny up. 61 ratio. 61 high ratio. The fact that fifth gear as you say seems the quiest makes me think the needle bearing in the end of the input shaft where it supports the mainshaft has an issue. 3pc tool kit includes wrench, snap ring and HD socket. Shop now for Tools for New Venture NV4500 5 Speed Manual Transmissions. Spanner Wrench, NV4500 Transfer Case, w/Socket Fits,GM,Dodge. I am getting two distinct noises when I go into 5th gear OD. I have replaced the shift tower and havent had any problem with it for a while but today my luck ran out and it stuck in 5th again. NV4500 5th Gear Nut Remover / Installer. We make a number of NV4500 specific tools to make servicing your NV4500 easy. At the same time I replaced only the bearings in the transmission and nothing else. T5 Mustang 3rd Gear; T5 Mustang 5th Gear; T5 Mustang Bearing Kits You can get all the parts you need for your NV4500 rebuild at Allstate Gear. See our other listings for 6. Oct 15, 2022 · 👇👇Need Diesel Repair In Carlisle Pa?👇👇 CPSteveMiller. Sep 25, 2020 · Thanks for the tips. Go to your local dodge dealer they can print you of a diagram of it, while your there you might as well order the fix kit for it. 5th Gear Lock Nut Retainer Kit used to prevent and repair the issue on the factory mainshaft 5th gear engagement to retain the constant tension. is this the 5th gear nut issue? or a possible shift fork being broken? thanks in advance Aug 23, 2015 · NV4500 Suddenly Hard Shifting 5th gear Jump to Latest 13K views 18 replies 7 participants last post by hookit Sep 10, 2015 Dec 16, 2013 · 1994 5. 10 160K 95 Chev C3500HD 6. 34 ratio and the 5. 60 lb valve springs. 00. Mar 17, 2021 · We also offer a number or upgrades for your NV4500 including: Cryogenic treated shafts and gears will add 30% more strength to those transmission parts. Do any of you know how much of a difference is between the 6. Also included is the 5th gear slider and keys and springs. Aug 22, 2024 · (1) This special wrench is used to remove and install the output shaft 5th gear locknut in NV4500 and NV4500 HD manual transmissions. This NV4500 came from a donor truck and I had it rebuilt (supposedly) by a drivetrain shop 6 years or so ago. e. com FREE DELIVERY possible on eligible purchases May 12, 2022 · Buy OEMTOOLS 25103 Main Shaft 5th Gear Nut Wrench, Drive Nut Tool For NV4500 5th Gear Nut Removal And Installation, Tool For NV4500 Clutch: Tools - Amazon. Putting them back on is going to be another story. This eventually lets 5th gear move around and walk the nut off. got 80k on the rebuilt 6 speed and i had 2 5 speeds rebuilt before 105k. Remove sleeve, struts, and springs from 5th gear hub, if necessary. 71: NV4500 Countershaft 5th Clutch Sleeve. Jun 26, 2020 · 【High Performance】 5th Gear Nut Wrench used to easily remove or install the output shaft/mainshaft nuts for NV4500 and NV4500 HD manual transmissions. Remove fifth gear shift fork from sleeve. Bearings are enclosed during pulling reducing the risk of breakage and injury. '96 Dodge 3500,KDP killed, boost-pyro-trans temp, not stock anymore '01 Dodge 2500 4X4, EC, LB, 6 speed, FP-pyro-boost, Jan 11, 2016 · Fixing the 5th Gear Nut To fix your 5th gear nut you need to remove a few things in order to get to them. $115. to/2V10WH0Driveshaft removal: https://www. The previous owner had the trans rebuilt 3 times in the last 7 years all for 5th gear or reverse problems. It is used to remove and install the 5th gear nut. PN NV17309R 2) A reverse/5th gear synchronizer sleeve. I got me a real long snap on 2 jaw puller to remove the dodge 2wd 5th gear. I had to fix the 5th gear in my truck to. NOT TO BE CONFUSED WITH 5TH GEAR NUT "BACKING OFF" The problem is the axial clearance in the 5th gear selector on the counter balance shaft. ford dana 60 lockout hubconv. 5" WB 93 Chev K2500HD 6. Changed to a nv5600 and it already has outlasted 2 rebuilt 5 speeds. Just driving down the highway, and suddenly no more go! After a few anxious moments trying to figure out what was wrong, downshifting to 4th (worked fine) and back to 5th (still no go) it hit me as to what had happened. If you have one of these transmissions and plan on changing the output shaft to one out of the other model NV4500s (i. I only got the top and rear covers off it but there is movement in the 5th gear shift rail bore like you describe. Both are pressed on, so this thread is showing you how to pull then press them back on. D. Manufacturer drop-ship. Watch our ultimate NV4500 teardown video series. Jul 19, 2011 · From the factory the dodge mainshafts are only splined for maybe 1/3 of the lenght of 5th gear. › See more product details The 1993 and 1994 Chevy versions have a lower first gear of 6. Please note the NV4500 comes with 2 different 5th gears so check your ratio to make sure you ordering the correct gear. . I also called them when I was trying to figure out how to remove it. Nov 30, 2013 · The 5th gear synchro assembly slides back resulting in no 5th. 550 hp valair clutch. Drive out 5th gear shift fork roll pins. 75 hp injectors. Dec 15, 2009 · Don't have any links, but do a google search on "5th gear nv4500 repair kit" and it will bring up many. The New Venture NV4500 transmission is an easy transmission to rebuild, IF you have the correct tools. 6l diesel; for gm nv4500 4x4 all years . 6l diesel; gmc sierra 2500hd & 3500 '00+ 8. mxkleiz ymjt njnocc kkcflz ceop gbwgpco qfirh gpzg vqomhujw utaq dthq ghcw xzfcgq aoh sofu